Vexron
AI-Based Machine Health Monitoring
Vexron is a high-fidelity Industrial Intelligence Hub designed to eliminate unplanned downtime in heavy manufacturing environments. By synthesizing high-frequency IoT telemetry with state-of-the-art Deep Learning models, Vexron transforms raw machine data into predictive certainty. It renders a real-time spatial digital twin of the factory floor, detects anomalies using LSTM forecasting, and integrates an AI Copilot grounded in OEM manuals. This unified control plane bridges mechanical operations with explainable AI to optimize maintenance schedules, reduce repair costs, and extend equipment life.
Core Features
Digital Twin Visualization
Renders a high-fidelity spatial map of your factory floor, mirroring assets in real time with dynamic health indicators.
PdM Forecast Hub
AI models including LSTM and Isolation Forest predict Remaining Useful Life (RUL) and detect subtle ghost signal drifts.
AI Copilot & Technical RAG
Interactive diagnostic assistant that retrieves troubleshooting instructions from OEM manuals and historical sensor data.
Work Order Orchestration
Automatically initiates maintenance workflows prioritized by estimated financial loss, closing the technician feedback loop.
Workflow Automation Broker
Configures custom trigger-action logic to auto-triage anomalies, send supervisor alerts, and distribute daily OEE summaries.
Industrial Analytics & OEE
Tracks real-time Availability, Performance, and Quality metrics alongside correlation scatter plots to find sensor patterns.
Who Is It For
Steel & Heavy Industries
Monitor blast furnaces, rolling mills, and sub-components under high load to prevent catastrophic failures.
Manufacturing Plants
Track CNC machines, motors, pumps, and conveyors to optimize overall equipment effectiveness (OEE).
Power & Utility Operations
Forecast electrical transformer, switchgear, and turbine fatigue to ensure continuous grid operations.
System Modules
Digital Twin & Telemetry
Real-time sensor data streaming, WebSocket dashboard reactions, and interactive asset mappings.
Predictive Analytics Core
LSTM Remaining Useful Life forecasting, SHAP explainable AI, and anomaly detection engines.
Maintenance & Work Orders
Automated work order creation, technician feedback logging, and OEM manual RAG integration.
Compliance & Audit Trail
Immutable JSON activity logs, role-based access control, and ISO-compliant session security.
Ready to get started with Vexron?
Talk to our team and see a live demo tailored to your business needs.