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Case studies

What changed after go-live.

Six deployments across 6 industries: the problem as the factory described it, what we built, and what changed.

Steel Integrated PlantsMining & MineralsFMCGInfra & PowerManufacturingAutomotive
Deployments · outcomesSample
Steel Integrated PlantsClient anonymised

Raising Steel Production Efficiency

An integrated steel manufacturer was facing high raw material wastage and lack of visibility into furnace operations, leading to inconsistent billet quality.

Coke consumption and billet yield tracked in one system
Weighbridge weights recorded without retyping
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Steel Integrated Plants site featured in the Raising Steel Production Efficiency case study
Mining & MineralsClient anonymised

Digitizing Coal Mining Logistics

Losses during coal transport and slow manual paperwork at dispatch made it hard for a mining operator to see where material went.

Dispatch and receipt weights on one record
Stock movements between sites with an audit trail
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Mining & Minerals site featured in the Digitizing Coal Mining Logistics case study
FMCGClient anonymised

End-to-End Supply Chain Visibility

Expiry stock losses were high due to poor batch tracking and disconnected distributor data in a fast-moving consumer goods network.

Stock tracked by batch across warehouses
Sales orders and stock on one record
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FMCG site featured in the End-to-End Supply Chain Visibility case study
Infra & PowerClient anonymised

Project Control for Infrastructure

Transmission line project costs were overrunning due to unmanaged subcontractor billing and material reconciliation issues.

Material issued checked against the bill of materials
Bills approved through set workflows with an audit log
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Infra & Power site featured in the Project Control for Infrastructure case study
ManufacturingClient anonymised

Vexron: Fault Warnings Before Breakdowns

Frequent unplanned downtime and high maintenance costs were affecting production schedules and profitability.

Early fault warnings on monitored machines
Downtime cost shown in rupees
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Manufacturing site featured in the Vexron: Fault Warnings Before Breakdowns case study
AutomotiveClient anonymised

Live OEE for Every Production Line

Managers could not see how each production line was doing or where it slowed down, so output stayed below what the lines could do.

Real-time production tracking
OEE visible for each line
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Automotive site featured in the Live OEE for Every Production Line case study

Client names are withheld on these studies. Ask us during scoping about work similar to yours.

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