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Steel Industries

Software for Sponge Iron & Ferro Alloys.

Manage DRI Kilns and Ferro Alloy Furnaces. Track coal consumption, power usage, material blending logic, and finished goods grading built for high-temperature processing.

Deployed with

Melt shop · live sampleSample

01/What we build

Built for Sponge Iron & Ferro Alloys.

Every module below runs against live production data, not a generic template adapted after the fact.

  • Kiln & Furnace Monitoring
  • Power Consumption Tracking
  • Material Blending Logic
  • Yield Efficiency

02/Why plants move

What changes after go-live.

01

Precise Cost Control

02

Lower Power Consumption

03

Automated Grading

03/How we engage

Site visit first, software second.

Read the full process
  1. 01

    Site walkthrough

    We map your actual data sources and workflows on site.

  2. 02

    Solution design

    Modules and integrations configured to those findings.

  3. 03

    Deployment

    Go-live with data migration, training, and a parallel run.

  4. 04

    Support

    A named engineer who already knows your installation.

04/FAQ

Common questions

Deploying ZapNexa for Sponge Iron & Ferro Alloys.

Yes, the system calculates yield per heat/batch based on raw material input vs. finished output.

Yes, we track coal consumption metrics specifically for DRI kilns, so you can cut fuel use per tonne.

Sponge Iron & Ferro Alloys

Tell us what your factory runs on today.

Send us your current setup: SCADA, PLCs, weighbridge, whatever is already in place. We will tell you what integrates and what needs replacing, before you commit to anything.