Vexron Machine Intelligence · VMI series
VMI-1
Vexron Machine Intelligence. Predictive fault detection for rotating machinery.
Overview
Vexron Machine Intelligence
VMI-1 is our first production predictive-maintenance model. It learns the normal running signature of a machine from its vibration, temperature and power data, then flags the deviations that come before mechanical failure (bearing wear, misalignment, imbalance and looseness) while there is still time to act. It runs behind the Vexron platform on live factory assets today.
Capabilities
What it does.
Early fault detection
Surfaces developing faults from vibration and temperature trends days to weeks before a breakdown.
Vibration signature analysis
Separates bearing, alignment, imbalance and looseness signatures instead of a single generic alarm.
Severity-ranked alerts
Ranks each alert by severity and trend so teams act on the assets that actually need attention.
Explainable output
Every alert points to the frequency band and signal that triggered it, so an engineer can verify it.
Use cases
Where it earns its keep.
Fans, pumps & motors
Continuous monitoring of balance-of-plant rotating equipment where a failure stops a line.
Gearboxes & drivetrains
Catching gear-mesh and bearing defects in critical drivetrains before secondary damage.
Condition-based maintenance
Replacing fixed-interval servicing with work triggered by the machine's actual condition.
Also explore
Related models.
FAQ
Common questions
About VMI-1 specifically. For pricing and a fit assessment for your factory, talk to our team.
VMI-1 works from vibration, temperature and power or current data on the machines you monitor. It can use signals from sensors you already have or ones added through the Vexron platform. It does not need a rip-and-replace of your existing instrumentation.
It depends on the fault and how fast it develops, but mechanical issues such as bearing wear, misalignment and imbalance typically show a rising signature days to weeks before failure. VMI-1 surfaces that trend early so maintenance can be planned rather than reactive.
No. Most factories layer VMI-1 on top of preventive maintenance for their critical, expensive-to-fail assets, and keep fixed-interval servicing for low-cost parts. It is added where a caught failure pays for the monitoring, not applied to every machine.
Yes. VMI-1 is generally available and runs on live factory assets today through the Vexron platform.