Category
IoT articles
15 articles on IoT for factories and industrial sites.
IoTCMMS vs ERP: Which Should Run Your Maintenance Work Orders?
CMMS vs ERP maintenance module for Indian plants: who each is built for, a decision table by plant type and an illustrative ₹ licence cost for 15 users.
IoTMachine Downtime Tracking Software: A Plant Buyer's Guide
How machine downtime tracking software records stops on its own, which reason codes to use, what it costs per machine and a ₹ example for an Indian shop.
IoTCondition Monitoring ERP Integration: From Alarm to Closed Work Order
The eight hand-offs between a vibration alert and a costed, closed work order: the data each one needs, who owns it, and a worked ₹ cost record.
IoTCost of Unplanned Downtime Calculation: A Worked ₹ Example
Work out what one unplanned stop costs in rupees, line by line: lost margin, idle crew, restart energy, quality loss, repair and penalties, with a steel case.
IoTPredictive Maintenance in a Cement Plant: Kilns, VRMs and ID Fans
What to monitor on the kiln, vertical roller mill and ID fans, why vibration zone tables miss slow parts, and how to rank machines by kiln hours lost.
IoTChoosing Industrial IoT Sensors: A Buyer's Guide for Plant Teams
Vibration, temperature, current or acoustic? A practical buyer's guide to picking industrial IoT sensors for condition monitoring on plant machines.
IoTWeighbridge Integration: Eliminating Manual Entry in Raw-Material Inflow
Typing weighbridge tickets into your ERP by hand is slow, error-prone and a soft spot for theft. Here's how direct weighbridge integration closes the gap.
IoTSCADA vs PLC vs IoT Gateway: What Actually Feeds Your ERP?
PLCs, SCADA and IoT gateways all move plant data, but they do different jobs. Here's what each one is, and which layer actually connects your machines to your ERP.
IoTRetrofitting IoT Sensors on 20-Year-Old Machines: A Practical Guide
You don't need new machines for predictive maintenance. How to retrofit vibration and temperature sensors onto ageing equipment without disrupting production.
IoTISO 10816 Vibration Thresholds Explained for Plant Managers
What the ISO 10816 vibration zones (A, B, C, D) mean, how the limits change with machine size and mounting, and how to turn them into alerts your team can use.
IoTWhy Most Predictive Maintenance Pilots Fail (And How to Scope One That Doesn't)
Most predictive maintenance pilots stall before proving value. The technology works; the pilot was scoped wrong. Here's how to set one up to succeed.
IoTVibration Analysis 101: How Sensors Catch Failures Before They Happen
A plain-language guide to how vibration sensors detect bearing wear, misalignment, and imbalance long before a machine actually fails.
IoTHow to Calculate the ROI of Predictive Maintenance
How to work out the payback period of predictive maintenance, with a worked example and a free downtime cost calculator for your own numbers.
IoTPredictive vs. Preventive Maintenance: What's the Real Difference?
Preventive maintenance runs on a calendar. Predictive maintenance runs on the machine's actual condition. Here's how to decide which asset gets which strategy.
IoT